Best Metal Cutting Saws 2021

This guide is aimed at showing the best metal cutting saws money can buy. It may seem an easy task, but getting the best metal saws is not that easy. You should read through this guide if you want to find out the best metal cutting saws.

BUYER’S GUIDE

Power Source

To perform your work properly, you should select the right kind of power source to run your saw. Based on this power source, we can classify this metal cutting saw into three main types. Let us know about them in detail.

Gas Powered:

  • The motor uses gasoline to run the saw device and it is the most powerful type of power source.
  • It is widely used to chop or slice through various metals.
  • It delivers high speed and torque but due to gasoline, this tool is noisy and also requires constant maintenance for its longevity.
  • They are not only heavier but also harder to maneuver when compared with other types.

Electric Powered:

  • It is powered by electricity from any standard power outlet to run the motor effectively.
  • These corded saws are generally quieter (with less noise), lightweight, and easy to maneuver.
  • Suits best for heavy to medium-duty jobs (like cuts most of the metals) but considered as less powerful than gas-powered saws.
  • It can be operated for a longer time but restricted to the limited area due to its power cord.

Battery Powered:

  • The saw runs on the energy gets from a rechargeable battery (mostly lithium-ion or NiCad).
  • These cordless saws are perfect for light-duty tasks like cutting aluminum.
  • They are unable to withstand heavier duty jobs, as it works until the battery charge is lowered or emptied.
  • One can use this type of saw anywhere, even in hard to reach places.
  • They are considered less powerful than the above two types.

Metal Cutting Saw Blades

The blades designed to cut metal will be different from blades, which are used to cut wood or plastic. The metal saw’s blades have a special coating of either carbide tipped or ceramic blend that let them cut through hard materials easily without buildup of heat, and thereby extends the life of the blade.

The metal blade will cut the metal cleaner with more accuracy and it won’t require any coolant to keep the blade cool.

  1. Types of Blades:

In general, there are two types of blades used in this metal cutting saw – Abrasive Disc Blades and Cold Saw Blades (Carbide Blades).

  • Abrasive Blades

It produces a lot of sparks while cutting the metal and thus leave the material piping hot after cutting. It uses high friction blades that makes it not safe to use for the aluminum or other soft metals.

This type of blade is designed to withstand wear easily due to its coating even after repeated usages whereas the cold saw gets sharpened due to its usage. The blades speed (rotation per minute, RPM) is 3800.

  • Cold Saw Blades

It cut the metal with less to no sparks and thus leave the metal cool to touch even right after cutting. It uses a metallic toothed blade and cut the material faster than abrasive blades.

This type of blades is durable, rigid and produces much cleaner results when slicing or chopping through metal stock & pipes.

  1. Blade Tooth Count:

The blade’s teeth are specially designed to dissipate the heat and keep the temperature of the blade and workpiece as low as possible. The blades designed to cut through metals will range from a tooth count (teeth per inch) will be around 60 – 100 to give a precise, clean, and burr-free cutting.

Most of them (teeth) are designed with a carbide-tipped blade with teeth settings that range from 24 to 72. This allows the user to have faster cuts while cutting at variable lengths and depths. It provides the user to have a variety of cuts with easy adjustments. They are built to give 1000 cuts before replacing them.

The metal blades with sharp teeth are made with stainless steel or a durable composite like aluminum oxide. They come with a special coating to reduce the count of dangerous sparks, which are created while tackling the project.

So, choose the proper TPI of the blade for your project to save your time and energy along with ensuring the completion of the project safely and correctly.

  1. Blade Size:

The size of the blade you’re going to choose will depend on the size of the metal you’re going to chop. So, always make sure to get the right-sized blade for cutting various sizes of the metal bar. In general, the blade size will range from 7 – 14 inches.

  1. Blade Rotation Speed

We don’t need the fastest tool while cutting the metals, why because the metal is a harder material and needs to be cut at low speed to gain accurate cut safely. The rotational speed of the blade is measured in terms of revolutions per minute (RPM) A general rule of thumb is to maintain the speed on the lower end of the spectrum to get the best results and thereby to complete the operation safely.

Motor Power

Although, metal cutting can be done at low speed the motor requires high power for this cutting operation. So, high torque is required to slice through metal by depending on its strength. Simply choose a device that comes with a motor of at least 15 amperes and 1100 watts of operating power.

Also, check whether the motor runs evenly with sufficient power supply or not before getting into the project. It is suggested to look for a saw that comes with a strong motor but works at low speed, why because it results in little to no spark while operating.

Angled Cuts / Fence Adjustment

Irrespective of cuts you are making, there is always a chance that you need to cut the material at an angle for at least once in your project.

Most of these metal cutting saws come with adjustable miter gauges and tilt capabilities, which allows you to cut the metal at any angle up to 45 degrees.

Without having a fence, you are unable to make effective cuts. This adjustable angle fence will allow you to position the work-piece at a precise angle for cutting. You can find more positive stops in industrial metal cutting saws to make perfect, accurate, and repeatable cuts.

Vise Adjustment

A sturdy vise will function to lock this power tool in one place. Some saws have an angle plate to hold the workpiece at the right angle and this vise will lock the material in that place to make it cut easily. We can find some saw vises that comes with quick lock and quick release features.

So, it is suggested to choose the right vice (easy to adjust) to let the saw for quick clamping on various sizes of materials and thereby increases productivity. It will help to save you time in the long run.

Spark Deflectors

We find most of the metal cutting saws come with spark deflectors. This will help to deflect the sparks produced while cutting the metal, to keep them away from the surrounding persons or materials. So, check and choose the spark deflectors that are adjustable as per your requirement.

Portability

The portability of the saw will depend on the type of workplace you’re going to use this metal saw.

In case, if you’re working on the site where you need to take this metal cutting saw along with you. Then you prefer to choose a cordless or gas-powered saw rather than a corded one. If you’re working in the workshop, then simply invest in a corded one that is affordable and powerful than a cordless one. It helps you to achieve perfect cutting due to an efficient power supply.

Warranty

Choose a good quality branded power tool to get a better warranty, even though, it costs a little more. As it is considered as a one-time investment for a longer run. Also, make sure to check the warranty option of the tool properly before purchasing it. Most of these metal cutting saws come with a 3-year warranty.

BEST METAL CUTTING SAWS

NAMES FEATURES WHERE TO BUY
MK Morse CSM9NXTB

B00ISCAOJ4

Move through metal faster than traditional methods like abrasives wheels

Comfortable grips reduce user fatigue

The retractable blade guard on the saw

Enhanced blade alignment guides reduce waste from miscuts

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DEWALT DW872 14-Inch

B0000302QS

Multi-Cutter Saw offers versatility by cutting a wide variety of materials including ferrous and non-ferrous metals

Utilizing a carbide-tipped blade allows the depth-of-cut to remain constant throughout blade life

Cuts 4-times faster than chop saws and 8-times faster than portable band saws in 2″ x 2″ x 1/4″ angle iron

14″, 66-tooth, carbide-tipped blade delivers a lower cost-per-cut compared to cutting with abrasive wheels

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DEWALT DWM120K Band Saw Kit

B001W0ZIK4

Industry best 10 amp motor designed with controlled power to withstand any Jobsite application

Industry best 5″ deep cut capacity for round or rectangular stock

Serviceable steel shroud and rubber bumpers allow guards to withstand jobsite abuse without damage

LED sight light allows the user to see cut line in a dark Jobsite environment

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DEWALT DWE304 Reciprocating Saw.

B00ODN1CP2

Powerful 10 amp motor designed for heavy-duty applications

4-position blade clamp allows for flush cutting and increased versatility

0-2,800 SPM and 1-1/8 in. stroke length for fast and efficient cutting

Variable speed trigger allows user to instantly control the speed

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Makita LC1230 Metal Cutting Saw

B00004YOLV

Cutting capacity of 100x10mm – 150x75mm or 115mm diameter

Cold cuts in mild steel pipe, angle iron, conduit and channels

1,750W* motor delivers high-performance metal cutting

Lock-off button prevents accidental start-up

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Evolution Power Tools EVOSAW230 Steel Circular Saw

B0045MNI58

1,750-watt/15-amp motor

2,700 RPM with no load

Auto chip collection

Bevel tilt from 0-45°

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DEWALT DCS373P2 20V Metal Circular Saw

B00KR1NYN2

Bright LED light with 20-second delay after trigger release provides enhanced visibility of material and cut line

Sight-Line™ window provides for a clear view of the material

High-strength steel shoe offers durability and resistance against chip build-up

Optimized rubber overmolded comfort grip delivers optimal balance and control

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Milwaukee 6370-21 13 Amp 8-Inch Metal Cutting Circular Saw

B0000WUQI4

Dry-cut technology provides faster, cleaner, more affordable metal cutting

Durable blade shield with integral chip tank deflects/collects hot chips and sparks

Plunge lever for fast, effective plunge cuts

Exclusive quick-release shield latch for fast waste disposal and blade changes

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Slugger by FEIN MCCS14 Metal Cutting Saw

B00C102URI

Low-speed high torque motor

High precision durable steel construction

Cast aluminum base

Quick-release table/base clamp cuts 0° to 45°

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PORTER-CABLE PCE700 15 Amp Chop Saw

B00NI2CF28

Motor speed: 3800RPM

Horsepower: 4HP

Lightweight: 32 pounds

Miter capacity: up to 45-degrees

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MK Morse CSM9NXTB

B00ISCAOJ4

Metal Devil metal cutting circular saws offer a safer, cleaner way to cut metal. The special motor maintains torque at optimum RPM’s for cutting through metal smoothly and efficiently.

PROS CONS
Good handle Overheats in a heartbeat
Affordable (read: cheap)
Portable

DEWALT DW872 14-Inch

B0000302QS

The DW872 14″ Multi-Cutter Saw cuts a wide variety of material at a constant depth throughout blade life and cuts four times faster than chop saws.

PROS CONS
Portable Weak clamp-on fence
Carbide-tipped blades Poor dust collection
Can be used for plastic and wood
Burr-free sawing

DEWALT DWM120K Band Saw Kit

B001W0ZIK4

The DWM120K Deep Cut Band Saw Kit has a powerful 10 Amp motor for operating various job site applications and cutting rectangular stock up to 5 inches deep. Variable speed dial allows user to vary speed for specific materials and various applications.

PROS CONS
Easy to use Some retailers don’t include the hard case
High-quality unit
Versatile

DEWALT DWE304 Reciprocating Saw.

B00ODN1CP2

The DWE304 Reciprocating Saw has a powerful 10 Amp motor with a variable speed trigger that provides up to 2,800 strokes per minute with a 1-1/8 in. stroke length for fast cutting. Features a keyless, lever-action 4-position blade clamp for quick and easy blade changes in 4 directions for a variety of applications including flush cutting.

PROS CONS
It’s cutting speed can be adjusted The locking system is not convenient
It is solidly built
It is user-friendly

Makita LC1230 Metal Cutting Saw

B00004YOLV

This power is generated by a 15 motor that can produce as much as 1,300 RPM. Its 12-inch cutting blade with 60 carbides tipped teeth promises to last fifty times longer than abrasion wheels, as well as making burr-free cuts that are highly accurate.

The LC1230 comes with several tools that can be used to sharpen the 12-inch carbide-tipped cutting blade. These are essential in ensuring the cutting blade remains able to easily cut through metal. This metal cutting saw has been designed with user ergonomics in mind.

PROS CONS
A long-lasting cutting blade The chain could break whilst be transported
Lots of power
Cuts through metals of all strengths

Evolution Power Tools EVOSAW230 Steel Circular Saw

B0045MNI58

The EVOSAW230 15 amp 9 In. metal cutting industrial circular saw is the market standard in heavy-duty industrial metal cutting saws, producing a high-performance cut through tough metal applications. This groundbreaking machine has set the standard in industrial rated metal cutting technology.

The EVOSAW230 will cut mild steel quickly and cleanly, without producing heat, burrs, or needing coolant. With little to no heat present, materials can be handled immediately after being cut.

Optional specialized blades are available; allowing this saw to also cut stainless steel, sheet metal, aluminum, and wood, making it incredibly versatile. Equipped with an advanced tungsten carbide tipped mild steel cutting blade, this saw is guaranteed to perform faster and maximize the number of cuts compared to standard metal cutting abrasive saws. Long blade life cuts up to 262 Ft. of 1/4 In. steel plate.

PROS CONS
Long warranty. No handle for the guard.
Long-lasting blade;
Bevel function up to 45 degrees;
Adjustable cutting depth;

DEWALT DCS373P2 20V Metal Circular Saw

B00KR1NYN2

The DCS373P2 20V MAX* Lithium Ion Saw Kit is powered by a 460 MWO, 3700 rpm motor and features a 5-1/2-inch 30T carbide tipped metal cutting blade for a variety of metallic construction materials.

PROS CONS
Compact and lightweight design Lacks the power of a corded circular saw
Can handle a variety of cutting tasks Comes without a battery
Highly durable

Milwaukee 6370-21 13 Amp 8-Inch Metal Cutting Circular Saw

B0000WUQI4

Milwaukee’s 8″ Metal Cutting Circular Saw delivers faster, cooler, cleaner, more affordable metal cutting. Forget the showers of hot metal chips and sparks that were once an aerial threat on metal construction job sites. The 6370 shears the metal, producing a virtually spark-free wake and cool, burr, and scorch-free edges that don’t require post-cut finishing.

PROS CONS
3-year warranty none
Inbuilt spark deflector
Quick-release material clamp
Sturdy heavy-duty steel base
15 amp motor

Slugger by FEIN MCCS14 Metal Cutting Saw

B00C102URI

The Slugger 14 in Metal Saw is a high performance, durable solution for metal cutting. A high torque metal cutting saw which makes starting and loading easy. You will not experience kickbacks starting this tool. It is easy to use and handle.

PROS CONS
Easy to use Awakawd vice adjustments
Comes with eye protection gear and other tools Not portable
Versatile Expensive
Safety features
Stable

PORTER-CABLE PCE700 15 Amp Chop Saw

B00NI2CF28

A cost-effective tool that comes with many safety and versatile features such as spark deflector, high-speed motor, and adjustable features. The motor comes with adjustable brushes which enhances its life span. You can make clean and accurate cuts cutting through metals of variable thickness and length.

PROS CONS
Versatile cuts No on-board storage for a wrench
Portable
Safety features
Lightweight
Affordable

CONCLUSION

We have enumerated the best dry cut metal chop saw which comes with features home users and professionals find useful. These metal cutting saws are stable and safe-to-use tools which can be used for cutting wide applications. You can choose from this list to buy a chop saw which suits you best based on the price and type of use.

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